SGF-40RF-M Fully Automatic Hose Fill and Seal Machine | High-Speed Glue Tube Filling Solution
The SGF-40RF-M Fully Automatic Hose Fill and Seal Machine represents the pinnacle of Maxwell Automation's tube filling technology. This fully automatic system is engineered for manufacturers who demand high-speed, precision filling of adhesives, sealants, cosmetics, and pharmaceutical products into hose and tube containers. With its fully automatic operation, the SGF-40RF-M eliminates manual tube handling, significantly boosting production efficiency and reducing labor costs.
This machine is the fully automatic counterpart to the SGF-40R-Y semi-automatic model, offering the same exceptional precision and reliability but with enhanced automation for higher-volume production environments. It is ideal for glue filling machine applications ranging from cyanoacrylate (super glue, 502 glue) and nail glue to industrial adhesives and cosmetic creams.
Core Technical Specifications
| Parameter | Specification |
|---|---|
| Model | SGF-40RF-M |
| Power Supply | ~220V ±10% |
| Heating Air Fan | 3.3KW |
| Air Pressure (Vacuum Level) | > 0.4 MPa |
| Filling Capacity (Volume) | 50, 100, 200, 250 ml (customizable per customer demand) |
| Speed | 20-40 pcs/min |
| Measurement Precision | ±1% |
| Machine Weight | 380 kg |
| Water Chiller Weight | 60 kg |
| Dimensions (L×W×H) | 1100×800×1600 mm |
| Packed Dimensions | 1200×900×1800 mm |
Key Features and Benefits
1. Fully Automatic Operation
The SGF-40RF-M features automatic tube feeding, orientation, filling, sealing, and ejection, requiring minimal operator intervention. This is a significant upgrade from semi-automatic models, as it addresses the core pain points of metering, capping, and efficiency .
2. High-Speed Production
With a speed of 20-40 tubes per minute , the SGF-40RF-M delivers consistent, high-volume output essential for meeting production targets and customer demand.
3. Precision Filling Technology
The machine's volumetric metering system achieves a measurement precision of ±1%, ensuring each tube contains the exact specified volume . This precision directly translates to material cost savings and consistent product quality.
4. Stainless Steel Construction
All contact parts are constructed from stainless steel, providing excellent corrosion resistance and ease of cleaning. This robust construction ensures durability and maintains product purity across different batches.
5. Integrated Temperature Control
A 3.3KW heating air fan maintains optimal material temperature during filling. The machine is also compatible with an optional water chiller for temperature-sensitive materials, ensuring consistent flow characteristics regardless of ambient conditions.
6. 16-Station Rotary Design
The machine uses a 16-station rotary table, allowing for continuous, efficient processing. This design is common in high-quality adhesive filling and capping machines .
7. Pneumatic Control
The entire filling and sealing process is pneumatic-controlled, providing smooth, reliable operation and easy adjustment of filling quantity and speed.
Working Process
The SGF-40RF-M operates through a streamlined, fully automated workflow:
Automatic Tube Feeding: Empty tubes are fed automatically from a magazine into tube holders on the rotary table.
Orientation: Tubes are correctly positioned for filling and sealing.
Precision Filling: The volumetric metering system dispenses the precise amount of product.
Sealing: Tube tails are sealed using the machine's reliable sealing mechanism.
Coding (Optional): Batch numbers or dates can be printed on the tube.
Automatic Ejection: Finished tubes are pushed out, ready for packaging.
Applications
The SGF-40RF-M is versatile enough to handle a wide range of products:
| Application | Typical Products |
|---|---|
| Adhesives | Cyanoacrylate (super glue, 502 glue), nail glue, PVA glue, epoxy |
| Cosmetics | Hair dye, creams, lotions, toothpaste |
| Pharmaceuticals | Ointments, gels, medicinal pastes |
| Chemicals | Sealants, lubricants, industrial compounds |
Comparison: Semi-Automatic vs. Fully Automatic
| Feature | SGF-40R-Y (Semi-Auto) | SGF-40RF-M (Fully Auto) |
|---|---|---|
| Operation | Semi-automatic | Fully automatic |
| Tube Feeding | Manual | Automatic |
| Orientation | Manual/Automatic | Automatic |
| Speed | 20-40 pcs/min | 20-40 pcs/min |
| Precision | ±1% | ±1% |
| Operator Requirement | 1 operator | Minimal supervision |
| Best For | Small-medium batches | High-volume production |
Why Choose the SGF-40RF-M?
Unmatched Efficiency: Fully automatic operation maximizes productivity and minimizes labor costs.
Reliable Precision: ±1% accuracy ensures consistent product quality and minimal waste.
Durable Construction: Stainless steel components provide long-lasting performance and easy maintenance.
Versatile: Handles multiple tube sizes and product types with quick changeovers.
Proven Reliability: Backed by Maxwell's 18+ years of filling machine expertise .
Comprehensive Support: 2-year warranty and 24/7 technical support.
