Complete Solutions for Adhesive Tube Filling: The SGF-40RF-M Fully Automatic System
Manufacturers of adhesives—cyanoacrylate (super glue, 502 glue), nail glue, epoxies, and sealants—face a unique set of packaging challenges:
High viscosity: Products don't flow easily, complicating filling
Sensitivity: Some adhesives react to moisture, requiring gas protection
Precision demands: Overfills waste expensive materials
Quality requirements: Seals must be leak-proof and consistent
Production volume: Growing demand requires higher output
Labor costs: Manual filling is expensive and inconsistent
Traceability: Batch coding is often required
The SGF-40RF-M Fully Automatic Hose Fill and Seal Machine addresses each of these challenges, providing a comprehensive solution for adhesive tube filling.
Complete Solution Overview
The SGF-40RF-M integrates multiple functions into a single, fully automated machine:
| Function | Specification |
|---|---|
| Tube Feeding | Automatic |
| Orientation | Automatic |
| Filling | Volumetric, ±1% precision |
| Sealing | Reliable tube sealing mechanism |
| Coding | Optional batch/date coding |
| Ejection | Automatic |
| Speed | 20-40 tubes per minute |
| Fill Volume | 50, 100, 200, 250 ml (customizable) |
| Power | 220V ±10% |
| Heating | 3.3KW air fan |
| Air Pressure | >0.4 MPa |
| Construction | Stainless steel contact parts |
| Weight | 380 kg |
Workflow Integration
The SGF-40RF-M fits into a complete production line:
Material Preparation: Adhesive is prepared to optimal temperature (heating fan maintains temperature).
Automatic Tube Feeding: Tubes are fed from a magazine into holders on the 16-station rotary table.
Filling and Sealing: The machine handles filling, sealing, and optional coding in one continuous operation.
Quality Check: Operators inspect filled tubes.
Packaging: Tubes are packaged for distribution.
System Components
| Component | Function |
|---|---|
| Main Unit | Filling and sealing operation |
| Heating Air Fan (3.3KW) | Maintains optimal material temperature |
| Volumetric Metering System | ±1% precision filling |
| Rotary Indexing Table | 16-station continuous operation |
| PLC Control | Easy operation and adjustment |
| Optional Water Chiller | Cooling for temperature-sensitive materials |
Customization Options
The SGF-40RF-M can be customized for specific applications:
| Application | Recommended Configuration |
|---|---|
| Super glue/502 glue | Gas protection option recommended |
| Nail glue | Standard configuration |
| Cosmetic creams | Dust cover optional |
| Pharmaceutical ointments | Batch coding plus dust cover |
| Industrial sealants | Heating hopper optional |
Technical Specifications in Detail
| Parameter | SGF-40RF-M Specification |
|---|---|
| Model | SGF-40RF-M |
| Power Supply | ~220V ±10% |
| Heating Air Fan | 3.3KW |
| Air Pressure (Vacuum Level) | >0.4 MPa |
| Filling Capacity (Volume) | 50, 100, 200, 250 ml (customizable) |
| Speed | 20-40 pcs/min |
| Measurement Precision | ±1% |
| Machine Weight | 380 kg |
| Water Chiller Weight | 60 kg |
| Dimensions (L×W×H) | 1100×800×1600 mm |
| Packed Dimensions | 1200×900×1800 mm |
Return on Investment
For a manufacturer producing 10,000 tubes per month with manual filling:
| Metric | Before (Manual) | After SGF-40RF-M |
|---|---|---|
| Speed | 10/min | 30/min |
| Operators needed | 4 | 1 |
| Precision | Poor | ±1% |
| Monthly labor cost | $10,000 | $2,500 |
| Monthly waste cost | $1,500+ | <$500 |
| Monthly savings | — | $8,500+ |
Estimated payback period: 1-2 months
Why Choose Maxwell Automation?
Maxwell Automation has over 18 years of experience in mixing and filling machinery, offering:
| Advantage | Benefit |
|---|---|
| 2-year warranty | Peace of mind |
| 24-hour support | Minimal downtime |
| CE certification | Compliance with European standards |
| ISO9001 certification | Quality management |
| Technical training | Proper operation and maintenance |
| Custom solutions | Tailored to your product |
Get Started
Whether you need a single glue filling machine or a complete liquid packaging line, Maxwell Automation's engineering team can design a solution that meets your production requirements.
Contact us to discuss your application and receive a customized proposal.
