Automatic Sausage Silicone Sealant Filling & Packing Machine | Maxwell MAX-RJ Series
Youtube Video Link:https://youtube.com/shorts/TxVdmC19FeU
Maxwell Automation's Automatic Sausage Sealant Filling Machine (Model MAX-RJ-1/MAX-RJ-1A) is a high-efficiency filling solution specifically engineered for silicone sealant, polyurethane (PU) sealant, MS sealant, adhesives, and other paste materials. This horizontal-structured machine integrates four closely linked processes—flexible package bag making, PLC precision-controlled filling, double-end sealing, and automatic cutting—into one continuous production line. It replaces the traditional segmented processes of tube making, filling, and clipping, eliminating coordination issues between different workstations. This machine ensures stable product quality, significantly improves production efficiency, and reduces overall manufacturing costs for sealant and adhesive manufacturers.
Core Advantages: Solving Four Key Challenges in Sealant Filling
1. Fully Integrated Process – Replaces Segmented Production
Traditional sealant filling requires separate tube making, filling, and clipping processes, which are inefficient and prone to coordination problems. This machine integrates flexible packaging bag making, precision metering filling, double-end sealing, and automatic cutting into one seamless operation, achieving continuous, automated production and eliminating the drawbacks of segmented workflows.
2. PLC Intelligent Control with ≤±0.5% Filling Accuracy
Equipped with an advanced PLC intelligent control system, combined with pneumatic and photoelectric monitoring technology, this machine delivers exceptional filling precision. The filling accuracy reaches ≤±0.5%, ensuring consistent weight across batches and stable, reliable product quality.
3. Adjustable Filling Volume and Speed for Maximum Flexibility
The filling volume can be freely adjusted between 300ml and 600ml, while the production speed ranges from 600 to 1,500 pieces per hour (approximately 25–35 pieces per minute). This flexibility allows manufacturers to efficiently handle various product specifications with ease.
4. Wide Application Range – Multiple Materials and Packaging Sizes
Applicable Materials: Silicone sealant, PU sealant, MS sealant, acrylic paint, watercolor paint, white glue (PVA), and other paste/adhesive materials.
Applicable Film: Sausage film with width 152–164mm and thickness 0.05–0.07mm.
Applicable Clips: Suitable for 15-8 Great Wall clips.
Tube Diameters: Optional Φ44mm, Φ46mm, and Φ48mm.
Technical Specifications & Parameters
| Item | Specification |
|---|---|
| Type (Model) | MAX-RJ-1 / MAX-RJ-1A |
| Speed (Production Capacity) | 600 – 1,500 pcs/hr (approx. 25–35 pcs/min) |
| Volume (Filling Capacity) | 300 – 600ml (Adjustable) |
| Volume Precision (Filling Accuracy) | ≤ ±0.5% |
| Vacuum Level | Not applicable (Atmospheric filling with precision metering pump) |
| Material (Construction) | Horizontal structure; contact parts made of corrosion-resistant stainless steel |
| Power Supply | 380V/50HZ or 220V/50HZ (Optional) |
| Air Supply | 0.6 – 0.8 MPa |
| Tube Diameters | Φ44mm / Φ46mm / Φ48mm (Optional) |
| Dimensions (L×W×H) | 1950mm × 1150mm × 1950mm |
| Weight | Approx. 650 kg |
| Operation Mode | Manual / Automatic (Freely switchable) |
Working Process: One-Button Start for Continuous Production
This machine seamlessly integrates the following four key processes into a continuous workflow:
Flexible Bag Making: Automatically forms the sausage-style packaging film into a tubular shape.
Precision Filling: Under PLC control, the precision metering system fills the sealant into the film bag. The filling volume can be freely set between 300ml and 600ml.
Double-End Sealing: After filling, both ends of the sausage pack are heat-sealed or clipped (compatible with 15-8 Great Wall clips) to ensure a secure seal.
Automatic Cutting: The continuous sausage pack is automatically cut into individual finished products according to the preset length.
The entire process is managed by PLC intelligent control and features automatic alarm display and machine stop in case of errors. Operators can easily switch between manual and automatic modes via the touchscreen interface, making adjustments and maintenance simple and convenient.
Application Scenarios & Industries
Sealant Manufacturers: Sausage-style packaging for silicone sealant, PU sealant, and MS sealant.
Adhesive Producers: Flexible packaging for various paste adhesives and glues.
Paint & Chemical Companies: Filling for acrylic paints, water-based paints, white glue, and other paste materials.
Packaging Specifications: Suitable for 300–600ml sausage-style flexible packaging, with optional diameters of Φ44mm, Φ46mm, or Φ48mm.
Why Choose Maxwell?
Industry Expertise: Specialized in fluid filling and mixing equipment, serving sealant and adhesive factories worldwide.
Durable & Robust: Horizontal structure ensures stable operation, easy mobility, and long-term reliability in industrial environments.
Precision & Efficiency: PLC and photoelectric monitoring technology guarantee high filling accuracy and batch consistency, significantly boosting production efficiency.
Cost Savings: The integrated design reduces manual handling, minimizes material waste, and lowers overall production costs.
After-Sales Support: Comprehensive technical support, on-site commissioning, and operator training services available.
