Complete Solutions for Cosmetic Cream Production: The 30L Bottom Homogenizer Vacuum Emulsifying Mixer
Cosmetic manufacturers face significant challenges in producing high-quality creams, lotions, and gels:
Emulsion Stability: Creating stable oil-in-water or water-in-oil emulsions that don't separate over time
Particle Size: Achieving ultra-fine particles for smooth texture
Bubble Elimination: Removing air bubbles that would affect appearance and stability
Consistency: Producing uniform quality batch after batch
Temperature Control: Processing heat-sensitive ingredients at optimal temperatures
GMP Compliance: Meeting hygiene and quality standards for cosmetic production
Scale-Up: Transitioning from laboratory to production without compromising quality
The 30L bottom homogenizer vacuum emulsifying mixer is engineered to solve these challenges, providing a comprehensive solution for small-to-medium cosmetic manufacturers.
Complete Solution Overview
The 30L system integrates multiple functions in a single, 3-in-1 configuration :
| System Component | Function |
|---|---|
| Main Emulsifying Pot | Primary mixing and emulsification vessel |
| Oil Phase Tank | Prepares and heats oil-soluble ingredients |
| Water Phase Tank | Prepares and heats water-soluble ingredients |
| Bottom Homogenizer | High-shear particle size reduction (3000 RPM) |
| Scraper Mixing System | Wall-scraping, no-dead-zone mixing (10-120 RPM) |
| Vacuum System | -0.09 MPa bubble elimination |
| Heating/Cooling System | Temperature control for processing |
| PLC Control | Touch screen with recipe storage |
Complete System Workflow
Phase Preparation: Oil-soluble and water-soluble ingredients are separately weighed and loaded into their respective tanks .
Heating: Each phase is heated to the optimal temperature using electric or steam heating with automatic control .
Vacuum Transfer: Under vacuum pressure, both phases are drawn directly into the main emulsifying pot .
Emulsification: The scraper mixer provides bulk mixing while the bottom homogenizer operates at 3000 RPM, creating intense shear that breaks particles down to 6nm-2um .
Vacuum Deaeration: The -0.09 MPa vacuum immediately removes air bubbles .
Cooling: After emulsification, cooling water is circulated through the jacket .
Quality Check: The finished product is sampled for quality control.
Discharge: The final emulsion is discharged via bottom valve or by tilting the pot .
Filling: The product is packaged into containers using filling equipment.
Technical Specifications
Industry-Specific Solutions
Cosmetic Face Creams
Challenge: Face creams require ultra-smooth texture, bubble-free appearance, and stable emulsion.
Solution: The bottom homogenizer at 3000 RPM achieves particles down to 6nm-2um, producing creamy texture. The vacuum system removes all bubbles, creating professional appearance. The 3-in-1 system ensures proper phase preparation .
| Parameter | Setting |
|---|---|
| Scraper speed | 30-60 RPM |
| Homogenizer speed | 3000 RPM |
| Vacuum level | -0.09 MPa |
| Temperature | 70-80°C (heating), 30-40°C (cooling) |
| Cycle time | 60-90 minutes |
Pharmaceutical Ointments
Challenge: Ointments require precise formulation, consistent quality, and GMP compliance.
Solution: The sanitary stainless steel construction meets GMP standards. The precise control system ensures batch-to-batch consistency. The bottom homogenizer handles high-viscosity materials effectively .
| Parameter | Setting |
|---|---|
| Scraper speed | 20-40 RPM |
| Homogenizer speed | 3000 RPM |
| Vacuum level | -0.09 MPa |
| Temperature | 60-80°C (as required) |
| Cycle time | 60-120 minutes |
Food Sauces and Condiments
Challenge: Sauces require smooth texture, emulsion stability, and food-grade equipment.
Solution: SUS304 stainless steel meets food safety standards. The emulsifying process creates stable emulsions that don't separate .
| Parameter | Setting |
|---|---|
| Scraper speed | 20-50 RPM |
| Homogenizer speed | 3000 RPM |
| Vacuum level | -0.09 MPa |
| Temperature | 60-90°C (heating) |
| Cycle time | 45-90 minutes |
Return on Investment
For a small cosmetic manufacturer producing 100kg of product per day:
| Metric | Manual/Alternative | 30L Vacuum Emulsifying Mixer |
|---|---|---|
| Batch time | 2-4 hours | 1-2 hours |
| Batch size | 10-15kg | 30kg |
| Daily output | 60-90kg | 90-150kg |
| Quality | Variable | Consistent |
| Waste | 5-10% | <2% |
| Labor | 2-3 operators | 1 operator |
Estimated payback period: 6-12 months
Technical Support and Service
MAXWELL provides comprehensive support for every solution :
| Service | Detail |
|---|---|
| Warranty | 2-year standard warranty |
| Installation support | Online guidance; on-site optional |
| Training | Full operator training available |
| 24-hour support | Email and phone response |
| Parts availability | Prompt spare parts supply |
| Customization | Engineering support for special requirements |
Why Choose MAXWELL?
With over 18 years of experience, MAXWELL Automation delivers reliable vacuum emulsifying mixers with:
Proven technology in over 90 countries
CE and ISO9001 certification
2-year warranty and responsive support
Custom engineering for your specific needs
Contact MAXWELL to discuss your mixing requirements. Our engineering team will recommend the optimal configuration—capacity, homogenizer type, vacuum level, and temperature control—for your application.
