30L Vacuum Emulsifying Mixer – Production Completion and Shipment Announcement
We are pleased to announce the successful production and shipment of a 30L vacuum emulsifying mixer for a valued customer. This compact yet powerful emulsification system is designed for R&D laboratories, pilot plants, and small-batch production of high-quality creams, lotions, ointments, and other emulsion-based products .
The 30L emulsifying mixer integrates a complete 3-in-1 system comprising the main emulsifying pot, oil phase pot, and water phase pot. This configuration provides a comprehensive solution for developing and producing stable, finely dispersed emulsions . The equipment features a top-mounted homogenizer design with a 0-3000 rpm adjustable homogenizing speed, combined with a scraping stirring system operating at 10-120 rpm .
Key Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MAX-ZJR-30 / MAX-VEM-30 |
| Design Volume | 35L |
| Working Volume | 30L |
| Scraping Stirring Speed | 10 – 120 rpm (Adjustable) |
| Homogenizing Speed | 0 – 3000 rpm (Adjustable) |
| Material (Contact Parts) | SUS304 / SUS316L Stainless Steel, Mirror Polished Interior |
| Heating Method | Electric Heating or Steam Heating (Optional) |
| Cooling Method | Water Cooling (Jacket Circulation) |
| Lifting System | Automatic / Hydraulic Lifting |
| Discharge Mode | Tilting Discharge or Bottom Valve Discharge |
| Control System | PLC Touch Screen or Push-Button Control |
| Packaging | Wooden Case / Stretch Wrap |
| Lead Time | 30-40 Days |
Note: Specifications are subject to customization; final data should be confirmed with the equipment nameplate and technical documents.
Core Features
1. Integrated Three-Pot System
The equipment comprises three integrated vessels: the main emulsifying pot with an automatic lifting cover, the oil phase pot, and the water phase pot. Materials from the water and oil pots can be transferred directly into the main emulsifying pot under vacuum through the conveying pipeline, ensuring efficient and contamination-free processing .
2. High-Performance Homogenization
The homogenizer features a high-shear rotor-stator design that generates intense shearing, impact, and turbulence. Material passing through the gap between the rotor and stator is rapidly reduced to particles ranging from 6nm to 2µm .
3. Vacuum Operation
The main emulsifying pot operates under vacuum conditions, effectively removing air bubbles generated during the mixing process. This is critical for achieving bubble-free, stable emulsions with superior appearance and shelf life .
4. Scraping Wall Mixing System
The frame scraper mixer with PTFE scrapers continuously sweeps the vessel walls, preventing material buildup and ensuring uniform heat transfer and mixing. The scraping system is driven by a variable frequency drive for precise speed control .
5. Precise Temperature Control
The jacketed vessel design supports both heating (electric or steam) and cooling (water circulation). The temperature control system automatically maintains the set temperature, ensuring optimal processing conditions for heat-sensitive formulations .
Working Principle
The operation process follows these steps:
Pre-mixing – Oil phase and water phase materials are separately heated and mixed in their respective pots.
Vacuum Transfer – The pre-mixed materials are drawn into the main emulsifying pot under vacuum.
Scraping and Mixing – The frame scraper mixer continuously agitates the materials, while scrapers remove residue from the vessel walls.
Homogenization – The mixture passes through the high-shear homogenizer where particles are reduced to the desired size (6nm-2µm).
Cooling and Discharge – The finished emulsion is cooled and discharged via tilting or bottom valve .
Applications
| Industry | Typical Products |
|---|---|
| Cosmetics | Creams, lotions, gels, facial masks, sunscreens, toothpastes |
| Pharmaceuticals | Ointments, gels, transdermal patches, dental materials |
| Food | Sauces, dressings, mayonnaise, emulsions |
| Chemicals | Coatings, inks, adhesives, lubricants |
| Other | Nano-materials, silicone emulsions, pesticide formulations |
Quality Assurance and Packaging
Prior to shipment, the 30L vacuum emulsifying mixer underwent comprehensive factory testing, including:
Complete system integration and interlock testing
Homogenizer performance verification
Vacuum sealing integrity test
Heating and cooling system functional test
The equipment is securely packaged in a custom wooden case with stretch wrap protection to ensure safe delivery . The shipment also includes a complete set of installation accessories, operation manuals, and spare parts kits.
Shipping and Logistics
| Item | Details |
|---|---|
| Product | 30L Vacuum Emulsifying Mixer |
| Packaging Method | Wooden Case + Stretch Wrap |
| Dimensions | Custom (as per final configuration) |
| Port of Loading | Shanghai / Ningbo, China |
| Delivery Terms | FOB / CIF as per customer requirement |
About the Manufacturer
MAXWELL has over 18 years of experience in the manufacturing of industrial mixing and filling equipment . The company's products are certified to ISO9001 and CE standards, with a strong presence in international markets . MAXWELL offers comprehensive services ranging from process design and equipment fabrication to installation and commissioning, as well as free material testing to recommend the most suitable model for specific applications .
For further technical inquiries or customisation needs, please contact the technical department.
The parameters and specifications provided on this page are for reference only. Final data should be confirmed with the equipment nameplate and official technical documents supplied by the manufacturer.
