What Are the Key Technical Specifications of a 100L Vacuum Emulsifying Mixer?

Q: What is the exact working capacity of a 100L Vacuum Emulsifying Mixer?

A: The "100L" designation refers to the working volume—the actual usable capacity for production. The MJD-100 model has a design volume of 130L and a working volume of 100L. This distinction is crucial because the additional headspace allows for material expansion during mixing and heating, preventing overflow and ensuring the vacuum system operates effectively.

Q: What are the power ratings for the mixing and homogenizing systems on the 100L model?

A: The 100L Vacuum Emulsifying Mixer is equipped with a robust dual-drive system. The scraper stirring motor is rated at 2.2KW and operates at a speed of 0-65 rpm. The high-shear dispersion motor is significantly more powerful at 7.5KW, enabling it to achieve tip speeds that effectively process high-viscosity materials. This power combination ensures thorough mixing and efficient homogenization for demanding recipes.

Q: What vacuum level can the 100L machine achieve, and why does it matter?

A: The 100L Vacuum Emulsifying Mixer can achieve a vacuum level of -0.1 MPa inside the main pot. This is a critical parameter because the vacuum removes entrapped air from the product during emulsification. Removing air prevents oxidation, eliminates bubbles that can ruin product appearance, and extends shelf life, making it indispensable for premium creams, lotions, and food emulsions.

Q: What materials are used in the construction of the 100L machine?

A: The 100L Vacuum Emulsifying Mixer is constructed from high-quality stainless steel to ensure durability and hygiene. The parts that come into direct contact with the product are made of SUS316L stainless steel, which offers superior corrosion resistance. The outer layers and jacket are typically made of SUS304 stainless steel, providing a robust and easy-to-clean exterior that meets GMP standards.

Q: What is the total power consumption of the 100L model?

A: The total installed power for the MJD-100 model is 9.7KW. This figure includes the 2.2KW scraper motor, the 7.5KW homogenizer motor, and the 1.5KW vacuum pump. Understanding the total power requirement is essential for facility planning and ensuring your electrical infrastructure can support the machine's operation.